Production
and gear machining

Discover 360° Gears

Ingranaggi Gandini
Ingranaggi Gandini Race
Ingranaggi Gandini
Ingranaggi Gandini
Ingranaggi Gandini Race
Ingranaggi Gandini
 

Agricultural

Steel sector

Automotive

Aereospace

Earthmoving

Industrial sector

Motorcycle

Spare parts

Other applications

We produce various types of industrial gears, from the smallest to the largest. We specialize in manufacturing:

GEARS

  • Spur Gears with Straight/Helical Teeth
  • Internal Toothed Gears
  • Chain Gears: Standard and Special
  • External Convex Gears
  • Gearboxes for Motorcycles and Vintage Cars
  • Worm Screw Rims
  • Worm Screws
  • Ground Worm Screws
  • Straight and helical Racks
  • Spur gears Ground

GROOVED SHAFT

  • Grooved shafts
  • Grounded profile grooved shafts
  • Special profile grooved shafts (on request)
  • Grooved shafts DIN 5480 | DIN 5482 | UNI 220 | UNI 221

BROACHING and BOTTLENECKS

  • Special profile broaching according to customer specifications
  • DIN and UNI grooved profile broaching
  • Hexagonal and square profile broaching
  • Broaching for keys from 2 to 100 mm max. length 550 mm

TOOTHED PULLEYS

  • Toothed pulleys RPP, HTD, STPD
  • Toothed Pulleys AT, H, L
  • Toothed pulleys MXL, T
  • Toothed Pulleys XH, XL
  • Toothed Pulleys Poly-V
  • Toothed Pulleys for V-belts
  • Toothed Pulleys on Specifications

SPECIALISED
IN PROCESSING

Straight and Helical Spur Gears

  • From minimum module of 0,5 to maximum module of 24
  • From a minimum diameter of 10 mm to a maximum diameter of 1.800 mm

Internal Toothed Spur Gears

  • From min. 0,5 module to max. 14 module
  • From min. 20 mm diameter to max. 1.250 mm diameter
  • Maximum band 200 mm

Gears for chain

  • For any type of application (e.g. transport, agricultural, etc.).

External Convex Gears

  • Up to a maximum diameter of 900 mm (according to customer specifications).

Toothed pulleys

  • Customer specification

Worm Gear Screws

  • Thread from 0.5 mm module to 12 mm module

Grooved Shafts

  • Maximum diameter 350 mm
  • Maximum length 3.200 mm

Straight and Helical Racks

  • Maximum length 3.000 mm
  • Maximum band 250 mm
  • Maximum module 12

Keyway Quarry Bottlenecks

  • Various kinds, according to the customer’s design.

Broaching

  • Various kinds, according to the customer’s request.

Ground Worm Gear Screws

  • From a minimum module of 0,5 mm to a maximum module of 12.

Turning and Milling

  • Various kinds, according to the customer’s specifications.

Gear Grinding

  • Processing from module 0,5 to module 22
  • From diameter 10 mm to maximum 800 mm

Grinding Grooved Shafts

MACHINERY FLEET

3000 sqm of state-of-the-art CNC machinery, including gearing machines, filling machines, lathes and grinding machines.

“Our production capacity allows the production of gears of various types, crowns for worm gears, grooved shafts, broaches and bottlenecks, toothed pulleys, racks (straight and helical), worm screws (even ground), ground gears, with teeth from 0.5 and 5 mm in diameter, up to a module 22 and up to 1,800 mm in diameter.

Executions that can be requested as a single piece, rather than in small and medium series».

Hobbing Machines

• N1 CLC 260-H
• N3 PFAUTER P630
• N2 PFAUTER P900
• N2 PFAUTER PA300
• N1 PFAUTER P400
• N1 COMUR PE150
• N1 PFAUTER P150 VERTICAL
• N5 P160 CN
• N1 TOS OFA33 CNC6
• N1 MODUL P400
• N1 MODUL P250
• N1 KOEPFER HLC 150H
• N1 COMUR P900 CNC
• N1 PFAUTER P1200 CN
• N1 GLEASON P400
• N1 GLEASON P600/800
• N1 PFAUTER P1800

Knife Slotters

• N3 STANKO
• N1 DEMM
• N1 FELLOW
• N1 COMUR DC FS 400/125 CNC
• N1 GLEASON AM 250/100 CNC
• N1 MARUS
• N1 LORENZ 400
• N1 LORENZ 430 CNC
• N1 LORENZ 630

Evolutionary Grindings

• N1 DOIMAK RER 1000
• N1 KAPP NILES ZE 800
• N1 KAPP NILES KX 300
• N1 SAMPUTENSILI RI 370

Broaching and Stocking

• N1 CAMS 400 CNC
• N1 CAMS 300 CNC
• N2 FROMAG DIGGER
• N1 MARCHELLO E 1600 BROACHING MACHINE
• N1 VARINELLI 1000 BROACHING MACHINE

Turning and Milling

• N1 MORI
• N1 PUMA DNT Z100M
• N1 BIGLIA B1200 Y
• N1 BIGLIA B1250 Y
• N1 SAMSUNG PL 4 NC
• N1 WORKSTATION NIKKEY VH 1010

Other Machinery

• PIECE WASHING SYSTEM
• LASER ENGRAVING
• DEBURRING MACHINES
• SURFACE ROUGHNESS TREATMENT PLANTS

Parco macchine

3000 MQ di macchinari CNC all’avanguardia, tra dentatrici, stozzatrici, torni e rettifiche.

«La nostra capacità produttiva permette di realizzare ingranaggi di vario tipo, corone per viti senza fine, alberi scanalati, brocciature e strozzature, pulegge dentate, cremagliere (diritte ed elicoidali), viti senza fine (anche rettificate), ingranaggi rettificati, con dentature da modulo 0,5 e 5 mm di diametro, fino a un modulo 22 e fino a 1.800 mm di diametro.

Esecuzioni che possono essere richieste come pezzo singolo, piuttosto che in piccole e medie serie».

DENTATRICI A CREATORE

• GLEASON PFAUTER P400 CNC
• GLEASON PFAUTER P600/800 CNC
• CLC 260-H
• KOEPFER HLC 150 H
• PFAUTER PE 150 CNC
• PFAUTER P160 CN
• PFAUTER P630 CN
• PFAUTER P900 CNC
• PFAUTER P1250 CN
• PFAUTER P1800
• HECKERT ORIZZONTALE X 3250
• TOS 400 CNC
• DENTATRICE PER CREMAGLIERE EGW

DENTATRICI A COLTELLO

• GLEASON PFAUTER AM 250
• COMUR DC FS 400/125
• LORENZ 424 CNC
• LORENZ 400
• LORENZ 200
• STANCO 1250/200

RETTIFICHE EVOLVENTE

• KAPP NILES ZE 800 P
• KAPP NILES KX 300 P
• SAMPUTENSILI RI 370
• RETTIFICA DOIMAK RER 1000 PER VITI SENZA FINE

BROCCIATURA E STOZZATURA

• CAMS 400 CNC
• CAMS 300 CNC
• CAVATRICE FROMAG
• BROCCIATRICE MARCHELLO
• BROCCIATRICE VERINELLI

TORNITURA E FRESATURA
• BIGLIA B1200Y
• BIGLIA B1000
• SAMSUNG PL 4 MC
• MORI- SEIKI
• CENTRO DI LAVORO VERTICALE NIKKEY

ALTRI MACCHINARI

• IMPIANTO LAVAGGIO PEZZI
• INCISIONE LASER
• SBAVATRICI
• IMPIANTI TRATTAMENTO RUGOSITA’ SUPERFICIALE

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AND TECHNOLOGY
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